What is GR6 titanium?
GR6 titanium, formally designated as Ti-5Al-2.5Sn (UNS R54520), is a near-alpha titanium alloy developed to fulfill specialized engineering requirements where standard commercially pure or alpha-beta titanium alloys prove insufficient. Unlike the more prevalent GR5 (Ti-6Al-4V), GR6 serves niche applications that prioritize specific performance characteristics over general-purpose strength.
Composition
The composition of Ti5Al2.5Sn Grade 6.
|
Content |
|
|
C |
<0.08% |
|
Fe |
<0.5% |
|
N2 |
<0.05% |
|
O2 |
<0.2% |
|
Al |
4.0-6.0% |
|
Sn |
2.0-3.0% |
|
H2 |
<0.02% |
|
Ti |
Balance |
Other designations for Ti5Al2.5Sn include
• AMS 4910
• AMS 4926
• AMS 4966
• ASTM B265 Gr6
• ASTM B348 Gr6
• ASTM B381 Gr6
• MIL –T-9046 2A or ELI 2B
• MIL –T-9047 2A or ELI 2B




Physical Properties
|
Property |
Typical Value |
|
Density g/cm3 (lb/ cu in) |
4.48 (0.161) |
|
Melting Range °C±15°C (°F) |
1571 (3860) |
|
Specific Heat J/kg.°C (BTU/lb/°F) |
540 (0.129) |
|
Volume Electrical Resistivity ohm.cm (ohm.in) |
157 (62) |
|
Thermal Conductivity W/m.K (BTU/ft.h.°F) |
7.7 (53) |
|
Mean Co-Efficient of Thermal Expansion 0-100°C /°C (0-212°F /°F) |
9.5x10-6 (5.3) |
|
Beta Transus °C±15°C (°F) |
1038 (1900) |
Mechanical Properties
|
Property |
Minimum |
Typical Value |
|
Tensile Strength MPa (ksi) |
828 (120) |
972 (141) |
|
0.2% Proof Stress MPa (ksi) |
779 (113) |
897 (130) |
|
Elongation Over 2 Inches % |
10 |
16 |
|
Reduction in Area % |
25 |
|
|
Elastic Modulus GPa (Msi) |
110 (16) |
|
|
Hardness Rockwell C |
36 |
|
|
Specified Bend Radius <0.070 in x Thickness |
4.0 |
|
|
Specified Bend Radius >0.070 in x Thickness |
4.5 |
|
|
Post-weld stress relieved |
5.0 |
|
|
Charpy, V-Notch Impact J (ft.lbf) |
26 (19) |
Fabrication
• Weldability – Excellent
• Forging – Rough 1010-1030°C (1850-1900°F), finish 954-1010°C (1750-1850°F)
• Annealing – 718-843°C (1325-1550°F), 10 min-4hr, AC
• Stress Relief Annealing – 538-650°C (1000-1200°F), 15-60 mins, A.C.
Comparison with Common Alternatives
vs. GR5 (Ti-6Al-4V): GR5 offers significantly higher room-temperature strength (~895-1035 MPa) and is the default for most structural applications. GR6 is selected instead when the design driver is weldability, creep resistance above 150°C, or cryogenic performance.
vs. GR2 (Commercially Pure): GR2 is more ductile, easier to form, and generally more corrosion-resistant, but its strength is far lower (~345 MPa). GR6 provides a substantial strength increase while retaining good fabrication characteristics.
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