Hydraulic CNC Machined Components
CNC turning, milling, Swiss machining and 5-axis machining
Tight-tolerance components for hydraulic systems
Prototype, low-volume and production orders
Hydraulic CNC Machined Components
We manufacture custom hydraulic CNC machined components from customer drawings and CAD files, including valve bodies, manifold blocks, pistons, spools, bushings, shafts, fittings, adapters, and hydraulic housings. Our CNC turning, milling, 5-axis machining, Swiss CNC, and turn-mill capabilities support tight-tolerance components for hydraulic cylinders, valves, pumps, manifolds, and mobile hydraulic equipment.
From prototypes and low-volume orders to repeat production, we machine metal hydraulic components to specified dimensions, threads, bores, sealing surfaces, and geometric tolerances.
Hydraulic CNC Machining Capabilities
We provide precision CNC machining for hydraulic components with complex geometries, critical bores, threaded connections, sealing surfaces, and tight-fitting interfaces. Different machining processes are selected according to part geometry, size, tolerance, and production volume.
| CNC Machining Process | Hydraulic Components | Key Capability |
|---|---|---|
| CNC Turning | Pistons, shafts, spools, bushings, sleeves, fittings | Precision diameters, bores, grooves, threads and concentric features |
| CNC Milling | Valve bodies, manifold blocks, housings, mounting plates | Multi-sided machining, pockets, ports and mounting features |
| 5-Axis CNC Machining | Complex valve bodies, manifolds, multi-angle components | Machining multiple faces and complex geometries in fewer setups |
| Swiss CNC Machining | Small spools, pins, bushings, fittings and precision inserts | Stable machining of small-diameter, high-precision components |
| CNC Turn-Mill | Hydraulic adapters, fittings, shafts and complex cylindrical parts | Turning and milling features in a single machining setup |
| CNC Drilling & Threading | Hydraulic ports, valve bodies and manifold blocks | Precision holes, cross-holes and threaded connections |
| CNC Grinding | Spools, shafts, pistons and precision sleeves | Fine dimensional control and improved surface finish for mating surfaces |
Hydraulic-Specific Machining Features
Precision bores for hydraulic cylinders, valves and cartridges
O-ring grooves for sealing applications
Internal and external threads for hydraulic connections
Cross-drilled passages for manifold blocks and valve bodies
Concentric shafts and bores for pistons, spools and rotating components
Flat and sealing faces for valve and manifold interfaces
Fine surface finishes for sliding and sealing surfaces
Send Your Hydraulic Part Drawing
Hydraulic CNC Machined Parts We Manufacture

Hydraulic Valve Bodies

Hydraulic Manifold Blocks

Hydraulic Pistons

Hydraulic Spools

Hydraulic Bushings & Sleeves

Hydraulic Fittings & Adapters

Hydraulic Shafts & Rods

Hydraulic Covers & Housings
Hydraulic CNC Machining Materials
For hydraulic components, material selection depends on pressure, load, wear, corrosion exposure, weight, and sealing requirements. We machine a range of metal materials for hydraulic valves, manifolds, cylinders, pumps, fittings, and motion components.
| Material | Common Grades | Typical Hydraulic Applications | Key Advantages |
|---|---|---|---|
| Aluminum | 6061-T6, 6082, 7075-T6 | Valve Bodies, Manifold Blocks, Housings | Lightweight, corrosion resistant, easy to machine |
| Stainless Steel | 304, 316L | Fittings, Valve Bodies, Housings | Corrosion resistance and durability |
| Stainless Steel | 17-4 PH (UNS S17400) | Pistons, Spools, Shafts, Valve Components | High strength, wear resistance and corrosion resistance |
| Alloy Steel | 4140 | Pistons, Shafts, Spools, Valve Components | High strength, toughness and wear resistance |
| Alloy Steel | 4340 | Heavy-Duty Shafts, Rods, Pistons | High tensile strength and fatigue resistance |
| Carbon Steel | 1018 | Bushings, Shafts, General Hydraulic Parts | Good machinability and cost efficiency |
| Brass | C36000 | Hydraulic Fittings, Adapters, Bushings | Excellent machinability and corrosion resistance |
| Copper | C11000 | Thermal & Conductive Components | High thermal and electrical conductivity |
| Titanium | Grade 2, Grade 5 | Lightweight, Corrosion-Resistant Components | High strength-to-weight ratio and corrosion resistance |
Material Selection for Hydraulic Components
6061-T6 Aluminum - suitable for lightweight valve bodies, manifolds and housings.
7075-T6 Aluminum - used when higher strength is required while maintaining low weight.
316L Stainless Steel - suitable for hydraulic components exposed to moisture, chemicals or marine environments.
17-4 PH Stainless Steel - suitable for high-strength pistons, spools and shafts requiring both strength and corrosion resistance.
4140 Alloy Steel - a common choice for high-load pistons, shafts and hydraulic cylinder components.
4340 Alloy Steel - suitable for heavy-duty components subject to high loads and fatigue.
C36000 Brass - commonly used for precision hydraulic fittings, adapters and bushings.
Hydraulic Components CNC Machining Tolerances & Specifications
Hydraulic components often require accurate bores, shafts, threads, sealing grooves, mounting surfaces and fluid ports to ensure proper assembly and reliable operation. We machine hydraulic parts according to customer drawings and specified dimensional and geometric tolerances.
| Feature | Typical CNC Capability | Hydraulic Applications |
|---|---|---|
| Linear Dimensions | ±0.01 mm | Valve bodies, manifolds, housings |
| Bore Diameter | ±0.01 mm | Cylinders, valve bodies, sleeves |
| Shaft Diameter | ±0.01 mm | Pistons, rods, spools, shafts |
| Hole Diameter | ±0.01 mm | Mounting holes, fluid passages |
| Thread Dimensions | According to drawing | Hydraulic fittings, ports, adapters |
| Concentricity | According to drawing | Pistons, spools, shafts and bores |
| Flatness | According to drawing | Valve and manifold sealing faces |
| Perpendicularity | According to drawing | Mounting and sealing surfaces |
| Surface Roughness | Ra 0.8–3.2 μm | Sliding and sealing surfaces |
| O-Ring Grooves | According to drawing | Hydraulic cylinders and valve components |
Surface Finishes for Hydraulic CNC Parts

As Machined


Bead Blasting

Polishing


Hard Anodizing

Black Oxide

Zinc Plating

Nickel Plating

Powder Coating
| Surface Finish | Applicable Grades | Typical Hydraulic Applications | Main Benefit |
|---|---|---|---|
| As Machined | 6061-T6, 7075-T6, 4140, 304, 316L, C36000 | Valve Bodies, Manifolds, Fittings | Precise machined surface |
| Anodizing | 6061-T6, 6082, 7075-T6 | Valve Bodies, Manifold Blocks, Housings | Corrosion and surface protection |
| Hard Anodizing | 6061-T6, 6082, 7075-T6 | Valve Bodies, Housings, Wear Components | Higher surface hardness and wear resistance |
| Electroless Nickel Plating | 4140, 4340, 1018, 6061-T6 | Pistons, Spools, Valve Components | Wear and corrosion resistance |
| Zinc Plating | 1018, 4140, 4340 | Fittings, Shafts, Rods | Corrosion protection |
| Passivation | 304, 316L, 17-4 PH | Valve Components, Fittings, Housings | Improved corrosion resistance |
| Polishing | 316L, 17-4 PH, C36000, C11000 | Sealing & Sliding Components | Smoother functional surfaces |
| Grinding | 4140, 4340, 17-4 PH | Spools, Shafts, Pistons | Fine dimensional and surface control |
CNC Machining for Hydraulic Sealing & Mating Surfaces
Hydraulic sealing and mating surfaces require precise dimensions, controlled geometry and consistent surface quality to prevent leakage and ensure reliable component movement. We CNC machine critical interfaces such as bores, O-ring grooves, sealing faces, threads and sliding surfaces according to customer drawings.
O-Ring Grooves
CNC machining of internal and external O-ring grooves with controlled groove width, depth and diameter for hydraulic cylinders, valve bodies and fittings.
Precision Bores
Accurate internal bores for hydraulic cylinders, cartridge valves, sleeves and valve bodies, with controlled diameter, concentricity and surface finish.
Piston & Spool Mating Surfaces
Precision-machined cylindrical surfaces for pistons and valve spools requiring controlled diameters and close sliding fits.
Sealing Faces
Flat and precisely machined faces for valve bodies, manifold blocks, covers and other hydraulic interfaces where reliable sealing is required.
Threaded Connections
Metric, NPT, BSP, UNC, UNF and other specified threads for hydraulic fittings, adapters, valve ports and connections.
Sliding & Wear Surfaces
Controlled surface finish on pistons, spools, shafts and bushings to support smooth movement and reduce friction and wear.
Key Parameters We Control
| Feature | Typical Requirement |
|---|---|
| Bore Diameter | ±0.01 mm* |
| Shaft / Spool Diameter | ±0.01 mm* |
| O-Ring Groove | Width & depth according to drawing |
| Concentricity | According to drawing |
| Flatness | According to drawing |
| Surface Roughness | Typically Ra 0.8–3.2 μm* |
| Threads | Metric, NPT, BSP, UNC, UNF & custom |
*Actual tolerances and surface roughness depend on the material, component geometry, sealing method and drawing requirements.
Hydraulic CNC Machined Components Applications




| Application | Typical CNC Machined Components | Common Materials |
|---|---|---|
| Hydraulic Cylinders | Pistons, Piston Rods, Bushings, Sleeves, End Caps | 4140, 4340, 17-4 PH, 316L |
| Hydraulic Valves | Valve Bodies, Spools, Valve Seats, Cartridges, Covers | 6061-T6, 4140, 316L, 17-4 PH |
| Hydraulic Manifolds | Manifold Blocks, Valve Blocks, Plugs, Adapters | 6061-T6, 6082, 4140, 316L |
| Hydraulic Pumps & Motors | Pump Housings, Shafts, Covers, Bushings, Mounting Parts | 6061-T6, 4140, 17-4 PH, 316L |
| Hydraulic Power Units | Valve Blocks, Manifolds, Fittings, Adapters, Housings | 6061-T6, 6082, 4140, C36000 |
| Mobile Hydraulics | Valve Bodies, Pistons, Shafts, Bushings, Fittings | 6061-T6, 4140, 4340, 316L |
| Industrial Hydraulic Systems | Cylinders, Valve Components, Manifold Blocks, Precision Shafts | 4140, 316L, 17-4 PH, 6061-T6 |
| Hydraulic Test Equipment | Test Blocks, Valve Bodies, Adapters, Fittings, Precision Components | 316L, 4140, 6061-T6, C36000 |
Typical Industries
Construction Equipment: Excavators, loaders, cranes and hydraulic attachments
Agricultural Machinery: Tractors, harvesters and hydraulic implements
Industrial Machinery: Hydraulic presses, machine tools and automated equipment
Material Handling: Forklifts, lifting platforms and handling systems
Fluid Power Equipment: Hydraulic pumps, valves, cylinders and power units
Hydraulic CNC Machining Quality Control
Hydraulic components require consistent dimensional accuracy and surface quality to maintain proper sealing, smooth movement, pressure retention, and reliable assembly. We inspect critical features throughout CNC machining and before shipment.

Material Verification

Material Verification

Dimensional Inspection

GD&T Inspection

Thread Inspection

Surface Finish Inspection

Final Inspection

Packaging Inspection
| Inspection Method | What We Check | Typical Hydraulic Parts |
|---|---|---|
| CMM Inspection | Dimensions, position, flatness, perpendicularity, GD&T | Valve Bodies, Manifold Blocks, Housings |
| Optical Measurement | Profiles, small features, diameters and positions | Spools, Fittings, Small Precision Parts |
| Micrometer Inspection | External diameters and critical dimensions | Pistons, Shafts, Rods, Spools |
| Bore Gauge Inspection | Internal diameter and bore consistency | Cylinders, Valve Bodies, Bushings |
| Thread Gauging | Thread size, pitch and fit | Fittings, Adapters, Valve Ports |
| Surface Roughness Testing | Ra value and functional surface quality | Bores, Sealing Faces, Sliding Surfaces |
| Hardness Testing | Material hardness after heat treatment | 4140, 4340, 17-4 PH Components |
| Visual Inspection | Burrs, scratches, dents and machining defects | All Hydraulic Components |
Hydraulic CNC Machining Process

Packaging & Lead Time

Packaging
Individual Protection - Precision components are individually wrapped or separated to prevent part-to-part contact.
Thread Protection - Threaded fittings, adapters, shafts and ports are protected with caps or suitable protective materials.
Rust Prevention - Carbon steel and alloy steel components can receive anti-rust protection before packing.
Cushioning - Foam, EPE or other suitable cushioning materials are used for precision and finished components.
Carton Packaging - Small and medium-sized components are packed in reinforced export cartons.
Plywood Cases - Large, heavy or bulk hydraulic components can be packed in plywood cases for safer transportation.
Typical Lead Time
| Order Type | Typical Lead Time |
|---|---|
| Prototype / Sample | 7–15 working days |
| Low-Volume Production | 10–20 working days |
| Batch Production | 15–30 working days |
| Repeat Production | 10–25 working days |
FAQ
1. What hydraulic components can you CNC machine?
We manufacture custom metal hydraulic components including valve bodies, manifold blocks, pistons, spools, bushings, sleeves, shafts, piston rods, fittings, adapters, covers and housings for hydraulic cylinders, valves, pumps and power units.
2. What materials do you use for hydraulic CNC components?
Common materials include 6061-T6, 6082 and 7075-T6 aluminum; 304, 316L and 17-4 PH stainless steel; 1018 carbon steel; 4140 and 4340 alloy steel; C36000 brass; C11000 copper; and Grade 2 and Grade 5 titanium.
3. What CNC machining tolerances can you achieve?
Our typical CNC machining tolerance is ±0.01 mm. Tighter tolerances can be evaluated for critical dimensions such as hydraulic bores, piston diameters, spool diameters, sealing surfaces and mating features according to the engineering drawing.
4. Can you machine O-ring grooves and sealing surfaces?
Yes. We can machine O-ring grooves, sealing faces, precision bores and sliding surfaces according to specified dimensions and surface roughness requirements.
5. Can you manufacture hydraulic valve bodies and manifold blocks?
Yes. We machine custom hydraulic valve bodies and manifold blocks with threaded ports, intersecting holes, mounting holes, internal passages and sealing faces according to customer drawings.
6. What thread types can you machine for hydraulic components?
We can machine Metric, NPT, BSP, UNC, UNF and other thread specifications according to the customer's engineering drawings or requirements.
7. Can you control the bore diameter and concentricity of hydraulic components?
Yes. Critical bores, shafts and mating surfaces can be inspected for diameter, concentricity, perpendicularity, flatness and positional accuracy using appropriate inspection equipment.
8. Can you provide material certificates and inspection reports?
Yes. Material certificates and dimensional inspection reports can be provided according to project requirements. Specific documentation can be confirmed before production.
9. Do you support hydraulic component prototypes and low-volume production?
Yes. We support prototype, sample, low-volume and repeat production for custom hydraulic CNC machined components.
10. What surface finishes are available for hydraulic CNC parts?
Depending on the material and application, available finishes include as-machined, anodizing, hard anodizing, electroless nickel plating, zinc plating, passivation, polishing and grinding.
11. How do you inspect hydraulic CNC machined components?
Inspection can include CMM measurement, optical measurement, micrometer inspection, bore gauge inspection, thread gauging, surface roughness testing, hardness testing and visual inspection.
12. Can you manufacture hydraulic parts from our drawings or CAD files?
Yes. We can manufacture components from 2D engineering drawings and 3D CAD files, including STEP, STP, IGES and other commonly used CAD formats.
13. What is the typical lead time for hydraulic CNC machined components?
Typical lead times are 7–15 working days for prototypes, 10–20 working days for low-volume production, and 15–30 working days for batch production, depending on material, complexity, quantity and finishing requirements.
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