ASTM B338 GR1 Titanium Tube
What is ASTM B338 GR1?
ASTM B338 is the standard specification for seamless and welded titanium tubes used in condensers and heat exchangers. GR1 (Grade 1) indicates commercially pure titanium with the lowest oxygen content among titanium grades - 0.18% maximum.
Low oxygen content gives GR1 the highest ductility and fracture toughness of any commercially pure titanium grade. This means the tube can be severely bent, flared, rolled into tube sheets, or deep drawn without cracking. Fabricators prefer GR1 when the forming process is aggressive.
In terms of corrosion resistance, GR1 performs as well as higher-grade titanium in most chemical and marine environments. It resists pitting and crevice corrosion in seawater and chlorinated brines where 316L stainless steel would fail within months.
GR1 vs GR2 vs GR5: Which Grade to Specify
Many buyers assume higher tensile strength is always better. That is not correct.
| Grade | Yield Strength (min) | Key Property | Best Application |
|---|---|---|---|
| GR1 | 138 MPa | Highest formability | Severe bending, deep drawing, U-bends |
| GR2 | 275 MPa | Balanced strength/formability | General purpose, most heat exchangers |
| GR5 (Ti-6Al-4V) | 827 MPa | High strength | Aerospace, structural, not for rolling |
If your tube will be rolled or expanded after welding, GR1 is often the correct choice. GR2 is stronger but less ductile. GR5 is too hard for tube sheet expansion and significantly more expensive.
Do not specify GR5 for heat exchanger tubing unless you have a specific strength requirement. You will pay more and create fabrication problems.
Chemical and Mechanical Requirements
The table below shows the limits that matter during material receiving inspection. Pay attention to oxygen, iron, and elongation.
| Parameter | ASTM B338 GR1 Requirement | Why Buyers Check This |
|---|---|---|
| Oxygen (max) | 0.18% | Directly affects ductility - lower is better for forming |
| Iron (max) | 0.20% | Excess iron reduces corrosion resistance in acids |
| Nitrogen (max) | 0.03% | High nitrogen causes embrittlement |
| Carbon (max) | 0.08% | Standard impurity limit |
| Hydrogen (max) | 0.015% | High hydrogen leads to hydride formation and cracking |
| Tensile Strength (min) | 240 MPa | Adequate for pressure equipment without over-design |
| Yield Strength (min) | 138 MPa | Low yield = easy expansion and bending |
| Elongation (min) | 24% | Critical for U-bend tubes - below 20% is a red flag |
| Hardness (HRB max) | 70 | Soft material = lower machining cost and no stress cracking |
Available Tube Forms for ASTM B338 GR1
ASTM B338 GR1 titanium tubes can be supplied in multiple configurations depending on your heat exchanger or condenser design. Specifying the correct tube form saves fabrication time and prevents performance issues.
| Tube Form | Description | Typical Heat Exchanger Application |
|---|---|---|
| Seamless Tube | No weld seam. Extruded or rotary pierced from solid billet | High-pressure shell & tube heat exchangers, nuclear service |
| Welded Tube (W&D) | Rolled and welded strip, then drawn to final size | Standard condensers, low-to-medium pressure service |
| Welded and Drawn (W&D) | Same as above - smoother surface and tighter tolerances than as-welded | General heat exchanger duty, cost-effective alternative to seamless |
| U-Bend Tube | Straight tube bent into U-shape with both ends on same side | Floating head heat exchangers, allows thermal expansion |
| Straight Tube | Plain straight length, square cut or beveled ends | Fixed tube sheet heat exchangers, once-through coolers |
| Longitudinal Finned Tube | Fins extruded from the tube wall or welded on externally | Air-cooled heat exchangers, waste heat recovery |
| Low-Finned Tube (Integral) | Fins rolled from the tube wall (not attached separately) | Shell & tube units where shell-side heat transfer is limiting |
| High-Finned Tube | Separate fin strips wrapped and bonded to tube | Air-cooled condensers, radiator cores |
| Coiled Tube (Coil) | Continuous length wound into a helix | Immersion heaters, chillers, process coils |
| Inner Grooved Tube | Spiral grooves on the internal surface | Enhanced heat transfer for refrigerants and viscous fluids |
| Inner Rifled Tube | Similar to grooved, but deeper profile | Boiler feed water heaters, high-flux applications |
| Tube with Protective Cladding | Titanium tube with external polymer or metal coating | Aggressive shell-side corrosion protection |
| Thick Wall Tube (for rolling) | Extra wall thickness for multiple re-tubing cycles | Power plant condensers, long-life installations |
| Thin Wall Tube | Minimal wall thickness for weight and cost reduction | Aerospace heat exchangers, mobile cooling systems |




Which Form for Which Service?
| Your Application | Recommended Tube Form |
|---|---|
| High-pressure gas cooler (800 psi) | Seamless, plain, straight |
| Seawater condenser, standard pressure | Welded & drawn, plain, straight or U-bend |
| Air-cooled radiator | Welded, high-finned, straight |
| Chiller evaporator (submerged coil) | Seamless or welded, coiled |
| Refrigerant condenser | Welded & drawn, inner grooved, U-bend |
| Power plant feed water heater | Seamless, thick wall, U-bend |
| Chemical tank immersion heater | Seamless, coiled, pickled finish |
| Mobile hydraulic oil cooler | Welded & drawn, thin wall, straight |
| Shell & tube with corrosive shell-side | Seamless, plain, with cladding option |
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Typical Applications
Buyers in these industries regularly order ASTM B338 GR1:
Shell and tube heat exchangers - cooling with seawater or brackish water
Power plant condensers - resists ammonia and chloride attack
Marine cooling systems - saltwater exposure every cycle
Deep drawn titanium parts - requires extreme ductility
Hydraulic forming - GR1 is the standard grade
Chemical pressure vessels - where crevice corrosion is a known risk
If your service fluid contains chlorides above 200 ppm at temperatures above 60°C, 316L stainless steel will eventually pit. GR1 will not.
Surface Finish Options for ASTM B338 GR1 Titanium Tube
The surface finish of a titanium tube is not just about appearance. It directly affects corrosion resistance, fouling tendency, and installation success. Below are the standard finish options available for ASTM B338 GR1 tubes and when to specify each.
| Finish Type | Description | Typical Application | Why Buyers Choose This |
|---|---|---|---|
| As-Drawn (Mill Finish) | Direct from drawing die with residual lubricant and oxide scale | Temporary storage or further processing | Lowest cost. Not for direct service - must be cleaned before use |
| Pickled | Chemically stripped of oxide scale and contaminants | Heat exchangers, condensers, chemical service | Standard for most buyers. Clean surface, uniform matte appearance, ready for installation |
| Polished (Mechanical) | Buffed to a smooth, reflective surface | Hygienic applications, food processing, pharmaceutical | Reduces fouling and biofilm growth. Easier to clean |
| Bead Blasted | Fine glass or ceramic beads create a uniform satin finish | Architectural, marine visible components | Hides handling marks. Good for saltwater exposure |
| Pickled + Passivated | Pickled followed by acid passivation to maximize oxide layer | High-purity chemical service, semiconductor industry | Maximum corrosion resistance. Removes all surface iron contamination |
| Emery Rolled | Light mechanical polish from emery cloth rolls | Instrument tubing, hydraulic lines | Smooth surface with excellent tube sheet sealing properties |

Which Finish Should You Specify?
For standard heat exchanger or condenser service: specify Pickled. This removes the manufacturing oxide scale and leaves a chemically clean surface. Do not accept as-drawn tubes for direct installation - the residual lubricant can contaminate your system and the oxide layer may hide surface defects.
For seawater or brackish water cooling: specify Pickled or Pickled + Passivated. The passivation step ensures the maximum protective oxide layer, which reduces the risk of crevice corrosion at tube-to-tubesheet joints.
For food, pharmaceutical, or high-purity water: specify Polished or Pickled + Passivated. The smooth surface prevents bacterial attachment and is easier to sanitize.
For hydraulic or instrument lines: specify Emery Rolled. The smooth exterior surface provides better sealing with compression fittings compared to pickled or as-drawn finishes.
Discuss Your Project Requirements
Fabrication and Welding Requirements
Welding: Use GTAW (TIG) with pure argon shielding on both the front and back of the weld. Backing gas is not optional - without it, the weld will absorb oxygen and become brittle. No flux is used on titanium.
Bending: GR1 can be cold bent to tight radii. No intermediate annealing is required for most bends, unlike GR2 or stainless. This saves fabrication cost.
Cutting: Use sharp carbide tooling or a band saw with fine teeth (24 TPI). Avoid abrasive cutting wheels - they can embed contaminants into the titanium surface.
Cleaning: Keep the tube surface free of iron, oil, and grease. Use acetone or a dedicated titanium cleaning solvent. Do not use steel wire brushes or tooling that has been used on carbon steel. Embedded iron particles cause galvanic corrosion later.

Certification and Inspection Requirements
Mill Test Certificate per EN 10204 Type 3.1 - must show actual oxygen, iron, and hydrogen values
Hydrostatic test report - required for heat exchanger tubes
Eddy current (ET) or ultrasonic (UT) test report per ASTM B338
Dimensional inspection report - OD, wall, length, straightness
Material traceability - each tube stamped with heat number
For critical projects, request third-party inspection from SGS, BV, or TÜV before shipment. The cost is small compared to replacing failed tubes in a operating heat exchanger.
FAQ
1. What is the real difference between ASTM B338 GR1 and GR2?
GR1 has lower oxygen (0.18% vs 0.25% max) and lower yield strength (138 MPa vs 275 MPa). GR1 is significantly more ductile and easier to bend without cracking. GR2 is stronger but less formable.
2. Can GR1 titanium tube be used in seawater?
Yes. GR1 resists crevice corrosion in seawater up to about 120°C (250°F). Above that temperature, specify GR7 or GR12 for better high-temperature stability.
3. Does GR1 require heat treatment after welding?
No. GR1 is not heat-treatable. Proper argon shielding during welding is the only requirement.
4. What is the maximum pressure for a GR1 tube?
Depends on OD and wall thickness. For a typical 25.4 mm OD x 1.65 mm wall tube at room temperature, allowable pressure is roughly 1,500 psi per ASME Section VIII. Contact a piping engineer for your specific conditions.
5. Is welded GR1 tube acceptable for heat exchangers?
Yes, ASTM B338 allows both seamless and welded-and-drawn (W&D) tubes. Welded tubes are more economical. Seamless is preferred for pressures above 500 psi or where weld seam corrosion is a concern.
6. How do you cut GR1 titanium tube correctly?
Use a cold saw with carbide-tipped blades or a band saw with 24 TPI blade. Do not use abrasive cutting wheels - they cause localized overheating and surface contamination.
7. Is GR1 titanium magnetic?
No. Titanium is paramagnetic. This matters for applications near sensitive electronics or magnetic resonance equipment.
8. What lead time should I expect for ASTM B338 GR1 tubes?
Common sizes (19 mm, 25.4 mm OD) are often stocked and ship within 2–3 weeks. Custom seamless sizes or heavy walls require 6–8 weeks from mill order.
9. Can GR1 touch stainless steel or copper alloys in service?
In seawater, titanium is cathodic relative to copper alloys. Direct contact will cause galvanic corrosion of the copper. Use isolating gaskets or coatings. Contact with stainless steel is generally acceptable but avoid crevices.
10. What certifications must a GR1 supplier provide?
Minimum: Mill Test Certificate per EN 10204 3.1, hydrostatic test report, and material traceability stamps. For critical service, require third-party inspection (SGS, BV, TÜV).
11. Does GR1 titanium tube cost more than 316L stainless?
Yes, the material cost is higher. But total lifecycle cost is often lower because GR1 does not corrode in chloride service. You avoid replacement, downtime, and product loss.
12. Can GR1 be used for hydrogen service?
With caution. Titanium can form hydrides above certain temperatures and pressures. Consult a materials engineer for hydrogen service above 80°C or 10 MPa.
Summary for Procurement
Specify ASTM B338 GR1 titanium tube when you need:
High ductility for severe cold forming or U-bending
Corrosion resistance in seawater, chlorides, or acidic brines
Light weight compared to stainless steel or copper-nickel alloys
A material that is weldable and does not require post-weld heat treatment
Do not specify GR1 when you need:
High strength above 240 MPa tensile - use GR2 or GR5
Maximum hardness or wear resistance - titanium is not a wear-resistant alloy
Lowest possible material cost - use 316L if chlorides are not present
For a quote, send your OD, wall thickness, length, and quantity. Include any special requirements such as U-bends, third-party inspection, or surface finish. We will reply with a commercial offer and a sample mill certificate within one business day.
Packaging

ASTM B338 GR1 titanium tubes are packed in export-grade wooden cases or steel-framed bundles, with each tube end capped to prevent moisture ingress and debris contamination. Tubes are separated by foam or cardboard dividers to avoid surface scratching during transit. For U-bend tubes, individual plastic wrapping and layer separation are provided to maintain bend geometry. All packaging complies with ISPM-15 for international shipping, and heat numbers are clearly marked on each bundle or case for full traceability upon receipt.
Our Factory & Equipment
Our facility is equipped with dedicated titanium tube production lines, including cold pilger mills, draw benches, and argon-filled annealing furnaces specifically calibrated for commercially pure titanium. For welded tubes, we use automatic TIG welding stations with online eddy current monitoring to detect weld seam defects in real time. Inspection equipment includes a full-spectrum spectrometer for chemical verification, an ultrasonic flaw detector for seamless tubes, and a hydrostatic pressure tester rated to 10,000 psi. All finished tubes pass through a laser micrometer for OD and wall thickness measurement. Our quality lab maintains independent cross-checks on every heat lot, and all inspection equipment is calibrated annually to NIST-traceable standards. This setup allows us to produce ASTM B338 GR1 tubes that consistently meet or exceed the required mechanical and corrosion performance.

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