GNEE hot-selling products
ASTM B861 Titanium Alloy Seamless Pipe
Ti-6A1-4V Medical Titanium Alloy Rod
GR7 GR9 Precision Titanium Alloy
Titanium Grade 1 Strip Coil
In the pouring process of titanium alloy components, we often employ an efficient and unique melting method-vacuum consumable electrode skull furnace melting. This melting method is named "vacuum skull melting" because, during the melting process in the water-cooled copper crucible, a solidified layer of titanium forms, acting like a protective shell that prevents direct contact between the molten titanium and the water-cooled copper crucible. This completely avoids contamination from the crucible, ensuring the purity and quality of the titanium alloy components.
Although vacuum consumable electrode skull arc melting technology offers many advantages, such as simple structure, low maintenance costs, and ease of scaling up, and is widely used in the titanium casting industry, it also has some notable drawbacks. For example, it imposes certain requirements on the shape of raw materials, makes it difficult to recycle waste materials, and has limitations on melting speed. However, due to its significant advantages, this technology still dominates the melting of titanium alloy components.
In addition to vacuum consumable electrode skull arc melting, there is another method for melting titanium castings: induction heating melting. This method can directly use scrap materials or sponge titanium as raw materials, offering high flexibility. However, its equipment costs are relatively high, and its production efficiency is relatively low, which limits its practical application. Nonetheless, with continuous technological advancements and gradual cost reductions, induction heating melting holds broad prospects for future development.
During the melting process of titanium alloy components, we must also pay attention to the control of key parameters such as melting temperature and melting time. Precise control of these parameters significantly impacts the microstructure and properties of the titanium alloy components. Additionally, atmosphere control during the melting process is crucial to avoid oxidation or contamination of the titanium alloy components.
Furthermore, as titanium alloys are widely used in aerospace, medical, chemical, and other fields, the requirements for the quality and performance of titanium alloy components are increasingly higher. Therefore, we need to continuously explore and innovate the melting processes for titanium alloy components to meet the demands of various fields.
In summary, the melting process for titanium alloy components is complex and critically important. Through ongoing research and practice, we can continuously optimize and refine this process, providing more reliable technical support for the production of titanium alloy components. Friends who are interested can continue to follow us to learn more about titanium metal in production and its applications.
Titanium products provided by GNEE
CNC machined parts
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Machining Equipment |
10 CNC Tapping Center, 260CNC Lathes,200 auto lathe,2 MAZAK five axis CNC, etc. We increase about 10 lathes every month |
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Processing |
Turning, Milling, Drilling, Tapping, Knurling,Wire EDM ,Grinding,Engraving,Knurling,etc. |
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Tolerance |
+/-0.005mm |
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Material Workable |
Copper,Steel, Aluminum, Brass, Stainless Steel, Titanium, Plastics (PEEK,ABS, Teflon,Acrylic , Delrin, PP, PMMA, PC, POM, |
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Surface Treatment |
Nickel Plating, Anodizing, Chorme Plating, Brushing, Polishing, Blacken, Powder coating, Sandblasting, de-buring, |
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Drawing Format |
JPEG, PDF, DWG, DXF, IGS, STEP, CAD |
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MOQ |
No MOQ Required, 1 PC is fine for us. |
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Lead Time |
1-30 days accordingly to your orders. |
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Quality System |
100% inspection before shipment, (CMM, Projector, Gauge and other inspection tools) |
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Size |
Customization |
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Standard |
OEM/ODM |
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FOB Port |
Xiamen,China |
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Pay ment |
50% T/T in advance,50 % before shipment . Accept T/T L/C ,Escrow,paypal,Western Union |
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Packing |
Carton box, wooden case, pallet, etc. |
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Shipping |
By sea,by air,by DHL ,UPS, FedEx, TNT or EMS,ect. |
Titanium tube
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Name |
Titanium Tube & Pipe |
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Material |
Pure Titanium/ Titanium Alloy |
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Standard |
GB/T 3624,GB/T 3625,GB/T 26057
ASTM B337,ASTM B338,ASTM B861,ASTM B862 JIS H 4630 |
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Common Grade |
National standard grades: TA1, TA2, TC4, TA9, TA18, TA10 |
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Length: 50-6000mm or according to customer requirements |
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Outer diameter: 3-300mm or according to customer requirements |
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Wall thickness: 0.2-5.5mm or according to customer requirements |
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Section shape |
Round / Square/Oval/Spiral/Bar |
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Surface |
Bright annealing, Pickling,Polishing |
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Titanium rod
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Material
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Pure titanium and Titanium alloy
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Titanium Grade
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GR1/GR2/GR3/Gr4/GR5/GR7/GR9/GR12/Gr5Eli/Gr23
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Standard
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ASTM B348/ASME SB348, ASTMF67, ASTM F136, ISO-5832-2(3),AMS 4928 etc
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Shape
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Titanium round rod/bar, Titanium square rod/bar,Titanium flat rod/bar
Titanium rectangle rod/bar, Titanium hex rod/bar |
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Diameter
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1-300mm,customizable
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Length
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50mm-6000mm,customizable
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Tolerance
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h6~h13 H10~H13
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Surface
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Bright/Polished/ Machined
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Main Technique
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Hot Forged; Hot Rolled; Cold drawn; Straighten etc
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Heat Treatment
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Usually are Annealled,but Solid Solution & Aging can be also OK
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Material Milling Certificate
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According to. EN 10204.3.1
Including Chemical composition and Mechanical property |
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Application
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Metallurgy, Electronics, Medical, Chemical, Petroleum, Pharmaceutical, aerospace, etc.
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Titanium sheet/plate/strip
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Grade |
GR1,GR2,GR3,GR5,GR6,GR7,GR9,GR11,GR12, etc. |
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Standard |
ASTM B265,ASTM F136,ASTM F67,AMS4928 |
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Size |
0.5-5.0mm x 1000mm x 2000-3500mm (Thickness x Width x Length) |
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Application |
Metallurgy, electronics, machinery, medical treatment, chemical industry, petroleum, medical treatment, aerospace |
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Supply status |
M (Y/ R/ ST) |
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Feature |
High corrosion resistance, low density, good thermal stability |
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Technics |
Hot Forged, Hot Rolled, Cold Rolled, Annealing, Pickling |
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Surface |
Bright, Polished, Pickling, Acid cleaning, Sandblasting |
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Packing |
Export Standard Woodcase |
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Payment terms |
T/T, L/C, D/A, D/P, Escrow, Western Union, PayPal |
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Certificate |
ISO 9001:2008; The third test report; TÜV Rheinland; |
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Delivery time |
7-15days according to the quantity and process of the product |
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Quality and test |
Hardness test, Bending test, Hydrostatic etc. |
Titanium wire
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Wire Shape |
Round Wire |
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Diameter Range(mm) |
0.1-2.5 |
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Standards |
ASTM F2063,GB 24627 |
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Diameter Tolerance |
±0.001mm |
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Surface Finish |
Black Oxidized, Lightly Oxidized, Bright, Ultra Bright, Polished, Clean |
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Delivery Condition |
Straightened superelastic , Cold-worked |
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Supply Form |
Spool wound, Straight |
About Us
GNEE is a trusted exporter of high-purity titanium raw materials. We utilize advanced forging and precision CNC machining to ensure superior product quality. Every shipment is guaranteed through a rigorous pre-shipment inspection process, verifying chemical composition, mechanical properties, and dimensional accuracy to meet global standards.
Email:sale@gneemetal.com
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