GNEE hot-selling products
High Strength Gr5 Titanium Pipe
Ti-6A1-4V GR5 Titanium Alloy Plate
Wear Resistance Grade 12 Titanium Plate
Thin Wall Titanium Foil Strips
Gr1 Gr2 Gr5 Titanium Alloy Foil
Raw Material Preparation
The raw materials for TC23 titanium alloy typically include high-purity sponge titanium and other alloying elements such as aluminum and vanadium. The quality of these raw materials directly affects the performance of the final product, so their purity and chemical composition must be strictly controlled.
Melting Technology
Vacuum Arc Melting: Vacuum arc melting is one of the commonly used methods for producing TC23 titanium alloy. In a vacuum environment, the raw materials are melted using the high temperature of an electric arc, and the alloy composition is uniformly mixed through methods such as electromagnetic stirring. This approach effectively avoids oxidation and impurity contamination, improving the purity and quality of the alloy.
Electron Beam Melting: Electron beam melting is another advanced melting technique that utilizes the high temperature generated by high-speed electron beam impact to melt the raw materials. This method offers advantages such as concentrated energy, rapid heating, and precise temperature control, making it suitable for melting high-melting-point and high-purity materials.
Forging Technology
Forging is a critical step in the processing of TC23 titanium alloy. During forging, parameters such as forging temperature, forging speed, and forging ratio must be strictly controlled to ensure the alloy's microstructure and performance meet requirements.
Heating Temperature: The heating temperature of the forging billet should be higher than the initial forging temperature, typically controlled within a specific range (e.g., 1130–1180°C), to avoid cracks and deformation during forging.
Forging Equipment: Advanced forging equipment, such as hydraulic presses and hammer forging machines, is used to improve forging precision and efficiency.
Forging Process: Depending on the shape and size of the forging, an appropriate forging process, such as free forging or die forging, is selected. During forging, the deformation must be carefully controlled to avoid excessive residual stress.
Heat Treatment Technology
Heat treatment is an important means of improving the properties of TC23 titanium alloy. Through heat treatment processes such as solution treatment and aging treatment, residual stress in the alloy can be eliminated, grain refinement achieved, and strength and toughness enhanced.
Solution Treatment: The alloy is heated to a specific temperature (typically above the phase transformation point), held for a certain time, and then rapidly cooled to obtain a uniform single-phase structure.
Aging Treatment: After solution treatment, the heating temperature and time are controlled to precipitate and uniformly distribute strengthening phases (such as Ti3Al and TiAl) in the alloy, thereby improving its strength and toughness.
Precision Machining Technology
Precision machining of TC23 titanium alloy includes processes such as cutting, grinding, and polishing. Due to the high hardness, low thermal conductivity, and tendency to react chemically with cutting tools of titanium alloys, precision machining is challenging. To improve machining efficiency and quality, the following methods can be adopted:
Optimization of Cutting Parameters: Selecting appropriate cutting speed, feed rate, and cutting depth to reduce cutting force and frictional resistance.
Adoption of Advanced Machining Technologies: Advanced technologies such as high-speed cutting, ultrasonic machining, and laser machining can effectively reduce machining difficulty and improve precision.
Cutting Tool Design and Coating: Developing specialized cutting tools for titanium alloy processing and improving tool wear resistance and reducing cutting force through surface coating technology.
In summary, the processing technology of TC23 titanium alloy involves multiple aspects, and the process parameters and quality requirements at each stage must be strictly controlled to ensure the performance and quality of the final product meet the required standards.
Titanium products provided by GNEE
CNC machined parts
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Custom CNC Machining Parts of Most Materials |
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Quotation |
According to your drawing(size, material, thickness, processing content and required technology, etc.) |
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Tolerance丨Surface Roughness |
+/-0.005 - 0.01mm 丨 Ra0.2 - Ra3.2(Customize avaiable) |
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Materials Avaiable |
Titanium,Aluminum, Copper, Stainless Steel, Iron, PE, PVC, ABS, etc. |
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Surface Treatment |
Polishing, general/hard/color oxidation, surface chamfering, tempering, etc. |
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Processing |
CNC Turning, Milling parts, Drilling, Auto Lathe, Tapping, Bushing, Surface Treatment, etc. |
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Testing Equipment |
CMM / Tool microscope / multi-joint arm / Automatic height gauge / Manual height gauge / Dial gauge / Roughness measurement |
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Drawing Formats |
PRO/E, Auto CAD, Solid Works , UG, CAD / CAM / CAE, PDF |
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1.) 24 Hours Online Service & Quickly Quote / Delivery.2.) 100% QC quality inspection before delivery, and can provide quality |
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Titanium tube
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Material
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Pure titanium and Titanium alloy
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Titanium Grade
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Grade 1-Unalloyed titanium
Grade 2-Unalloyed titanium
Grade 3-Unalloyed titanium
Grade 7-Unalloyed titanium plus 0.12 to 0.25 %palladium
Grade 9-Titanium alloy (3 % aluminum, 2.5 % vanadium)
Grade 12-Titanium alloy (0.3 % molybdenum, 0.8 % nickel),
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Standard
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ASTM B338/ASME SB338, ASTM B337/ASME SB337, ASTM B861/ASME SB861, ASTM B862/ASME SB862,AMS4911,AMS4928
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Shape
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Round Square Rectangle
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Type
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Seamless/Welded
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Processing |
Seamless titanium tube: Titanium sponge-Compacting electrodes-melting-Forge-Bar billets-Extruding-Rolled-Straightening-Seamless tube
Welded titanium tube: Titanium sponge-Compacting electrodes-melting-Forge-Plate billets-Hot rolled-Cold rolled-Titanium scrap-Welded-Welded tube |
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Surface
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Polishing, picking, acid washed, black oxide
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Application
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1) Heat Exchanger, Condensers, Water Treatment, Desalination
2) Fluid, gas and oil transport
3) Pressure and heat transmission
4) Construction and ornament
5) Motorbycle and bike
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Material Milling Certificate
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According to. EN 10204.3.1
Including Chemical composition and Mechanical property |
Titanium rod
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Production Name |
Titanium Alloy Bar |
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Grade |
Gr1, Gr2, Gr3,Gr4,Gr5, Gr7, Gr6,Gr9, Gr11, Gr12 ,Gr16, Gr17,Gr25 |
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Size |
All sizes can be customized |
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Application |
Metallurgy, electronics, machinery, medical treatment, chemical industry, petroleum, medical treatment, aerospace |
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Feature |
High corrosion resistance, low density, good thermal stability |
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Technology |
Hot Forged, Hot Rolled, Cold Rolled, Annealing, Pickling |
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Surface |
Bright, Polished, Pickling, Acid cleaning, Sandblasting |
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Packing |
Export Standard Woodcase |
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Delivery time |
10-25days according to the quantity and process of the product |
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Quality and test |
Hardness test, Bending test, Hydrostatic etc. |
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Titanium sheet/plate/strip
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Material
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Pure titanium and Titanium alloy
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Titanium Grade
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GR1/GR2/GR3/Gr4/GR5/GR7/GR9/GR12/Gr5Eli/Gr23/Ti-15333 etc
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Standard
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ASTM B265/ASME SB265, ASTMF67, ASTM F136, ISO-5832-2(3),AMS 4911 etc
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Shape
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Titanium foil strip/Titanium sheets plate/Titanium coil
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Thickness
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0.02mm~100mm
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Width
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10-3000mm,customizable
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Length
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Customizable
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Surface
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Pickled/Sandblasting/Polishing
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Main Technique
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Hot Rolled /Cold Rolled
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Heat Treatment
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Usually are Annealled,but Solid Solution & Aging can be also OK
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Material Milling Certificate
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According to. EN 10204.3.1
Including Chemical composition and Mechanical property |
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Application
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Metallurgy, Electronics, Medical, Chemical, Petroleum, Pharmaceutical,aerospace, etc.
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Titanium wire
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Product |
Medical Grade Titanium Wire (ASTM F67 / ASTM F136) for Surgical & Dental Applications |
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Size |
Straight Wire: 0.1mm - 5.0mm, Tolerance: ±0.05mm, Max Length: 3000mm (118") |
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Material |
Medical Use: Gr1, Gr2, Gr5 (Ti-6Al-4V), Gr23 (Ti-6Al-4V ELI) |
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Standard |
ASTM F67, ASTM F136 (For Medical & Dental Applications) |
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Surface |
Polished, Pickled, Oxide-Free, Black (Oxidized) – Based on Application |
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Shape |
Straight Wire, Coiled Wire (On Spool), Cut-to-Length Available |
About Us
GNEE is a trusted exporter of high-purity titanium raw materials. We utilize advanced forging and precision CNC machining to ensure superior product quality. Every shipment is guaranteed through a rigorous pre-shipment inspection process, verifying chemical composition, mechanical properties, and dimensional accuracy to meet global standards.
Email:sale@gneemetal.com
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